Small Tempered Glass Making Machine/Glass Tempering Furnace

• Warranty: One Year
• Type: Glass Tempering Furnace
• Certification: CE
• Structure: Horizontal
• Control System: Industrial Computer
• Condition: New
• After-sales Service: One Year
• Glass Thickness Range: 5-19 mm
• Max Glass Size: 1200*2500 mm
• Min Glass Size: 380*400mm
• Transform Capacity: About 500kVA
• Transport Package: Protective Film
• Specification: 1200*2500 mm
• Trademark: Fssida
• Origin: Foshan
• HS Code: 8475291900
• Production Capacity: 2 Sets/Mouth

Product Description

Small Tempered Glass Making Machine


Detail Photo

1.1 Brief introduction
The furnace includes loading table, heating section,cross bending section, quenching and cooling section, unloading table, and control system. It is used to manufacture flat and bending tempered glass for furniture, home appliance, architecture glass, etc.

1.2 Loading Table  
The loading table is composed of rubber-covered rollers and Kevlar rope. When the glass is put onto the rollers, the glass will be conveyed automatically to the entrance of the furnace where it will be in ready-to-enter-furnace position and the rollers stop moving. It will send the glass into the furnace once the computer control system gives enter command.

1.3 Heating Section
The structure of the heating section is of a double-layer box type covered with thermos-insulation material. Inside the section there is a conveyor system with high temperature resistant ceramic rollers. Heating elements and radiation plates are installed on the upper layer and lower layer of this section. The upper layer radiation plate is special heat resistant and anti-corrosion cast material. The heating element is of an integrated part with spiral type resistance erected on ceramic part, it's easy to replace. When the glass is going to enter the furnace, the front door of the heating section opens the rolls of the loading table and heating section move at the same time. When the glass is in the furnace, the front door will close and the glass on the rollers will be moved back and forth at the distance calculated by the controlling system automatically, so that the glass will be heated evenly. The upper section can be lifted up for maintenance. The heating elements are in matrix layout.

1.4 Flat Quenching/Cooling Section  
The alloy sections and steel sheet is cold riveted to avoid deformation of heat welding, ensure effectively the entire flatness at air face of quench. Rational nozzle aperture and arrangement of air hole guarantee the glass even cooling. The upper and lower quenches are combined with linkage and individual drives, which can actually control the rational height for air nozzle of quenches. Matched with balance control of upper and lower air amount, the top and bottom of the glasses can reach to optimum heat radiation, so as to ensure the flatness of tempering glass.

1.5 Unloading Table  
The unloading table is the similar as the loading table. When the glass is transported to the end of the conveyor, the rollers will stop, and the glass can be taken away by hand, or by robot, if there is available at the customer's factory.
2.  Technical Parts  

2.1Technical Specifications  

Model	STG-A1225-5
Flat Glass size	Max loading area	1200 x 2500mm
	Max glass size	1200 X 2500
	Min Glass size	100x300mm
	Glass thickness range	5 -19mm
Recommended transformer capacity	≥315KVA
Blower Control	controlled by frequency inverters
Quality Standard	ANSI Z97.1-2004,
Finished product rate	≥ 98%
Installation period (approximately,)	15 working days
Commissioning period (approximately)	7 working days
Training period (approximately)	1 ( one ) working week
Guarantee period	ONE year for non worn-out parts and components.
Power supplier mode	380 V + 50 HZ

 2.1.2   Power consumption  
Flat: ≤4.2 kwh/M² 

2.1.3 Productivity:

Glass thickness (mm)	Glass tempered cycle. (Load/hour)	Note
4(half tempering)	18-20	The size, producing area and color of glass panel will cause the production difference. The production of glass plate with small size and deep color will be slightly larger.
5	16-18
6	14-16
8	10-12
10	9-10
12	7-8
15	5-6
19	3-4

2.1.4 Suitable glass sorts  

1. Tinted glass        
2. Patterned glass     
3. Silk screen printing glass  
4. Clear float glass

2.2 Supply Scope   

1. --Loading table  
2. --Heating section(furnace) with forced convection system  
3. --Quenching and Cooling section   
4. --Unloading table     
5. --Blower system  
6. --Long-distance trouble maintenance   

2.3 Controlling System  

1. The whole control procedure, software of industrial computer and PLC are developed by Foshan Star Glass Machinery Co., Ltd. The owner of all intelligence property right. Foshan Star Glass Machinery Co., Ltd.. is responsible for the upgrading of the software system.

2.4 Controlling System  

1. The whole control procedure, software of industrial computer and PLC are developed by Foshan Star Glass Machinery Co., Ltd. The owner of all intelligence property right. Foshan Star Glass Machinery Co., Ltd.. is responsible for the upgrading of the software system.
2. PLC is SIMENS brand.
3. Industrial computer is ADVANTECH product from TAIWAN   
4.  Inverters are original S chneider products for driving equivalent ones.

 Main parts of Tempering furnace  Main parts of tempering furnace (If any change,materials or brand no bad than in list)

No	Main part	Brand
1	Industry computer	SIEMENS
2	Temperature controller	STAR
3	PLC input board  PLC	AUTONICS
4	Encoder	Koyo
5	Circuit breaker	LG/MULLER
6	Photo switch
7	Proximity Switch
8	SSR	YANGMING
9	Drive Inverter
10	Blower inverter	Hekan
11	Relay	Weidmuller
12	Ups	KEHUA
13	electromagnetic valve	Airtac of Taiwan
14	Cylinder	Airtac of Taiwan
15	Bearing	SK F for blower bearing; Normal bearing for the machine adopt HRB
16	HI-AL thermal-resistant board(inside)	LUYANG
17	Ceramic roller   85MM
18	Kevlar rope	Shanghai
19	Heating element	Shanghai
20	Hydraulic valve	Taiwan
21	Drive gear box	FOSHAN
22	Heater wire	Nickel Material

 
Mechanical Parts list(Item and quantity no less than in list

No.	Name.	Spec.		Unit.	Qty.
Heating Furnace
1	belt wheel(lower) ()			piece	4
2	belt wheel(upper) ()			piece	4
3	gearing belt			piece	25
4	Bearing			piece	4
5	air bag			piece	4
6	ceramic tube			piece	20
7	ceramic roller			piece	2
8	lower heating wire			piece	6
9	upper heating wire			piece	6
11	electromagnetic valve			piece	2
12	Thermocouple			piece	5
13	Thermocouple protection tube			piece	5
Quenching Section; loading, unloading, air-box
14	kevlar rope(fire-resistant rope)			roll	1
15	Rollers			piece	4
16	Bearing			set	4
17	electromagnetic valve			piece	1
Electrical Spare Parts List
18	Relay			piece	3
19	Relay base			piece	3
20	Terminal Blocks			piece	3
21	Fuse Core			piece	5
22	SSR			piece	10
23	press-button			piece	5
24	Relay			piece	3
25	Level			piece	1

Sea worthy packing

Company profiler
Founded in 2010, Foshan Star Glass Machinery Co., Ltd. is a high-tech enterprise specializing in the 
production, research and development and sales of glass deep processing machinery. The company is 
located in Foshan City, a major glass machinery center.
The company is committed to the production of glass radiant tempering furnace, convection tempering 
furnace, flat bending dual-purpose tempering furnace, automotive glass bending furnace, nonautoclave
PVB laminating production line.
After years of hard work and exploration, the company has obtained a number of national patents, and 
its technology is ahead of the domestic level. The products sell well all over China and are exported to 
Australia, the United States, the Middle East, India, Vietnam, South America and other places.
Companies adhering to the principle of quality first, service-oriented, and constantly improve the 
company's level and product quality, and strive to create a skilled, high-quality team. We will sincerely 
cooperate with new and old customers at home and abroad with sincerity and jointly develop the 
bright road of glass machinery manufacturing industry.

Cooperation partner

Exhibition