Fully Automatic High-Productivity Insulating Glass Production Line, Insulating Double-Layer Glass Production Line

• Customization: Available
• Certification: CE
• Control System: PLC
• Structure: Vertical
• Condition: New
• Warranty: 1
• Glass Washing Machine Type: No
• Glass Edging Machine Type: No
• Grinding Head Number: No
• After-Sales Service: 1
• Transport Package: Protective Film
• Trademark: GM
• Origin: China
• HS Code: 8464201000
• Production Capacity: 20sets/Month

Product Description

 

 

Fully automatic in-panel inflatable insulating
glass production line

1. MODEL: Automatic inflatable insulating glass production line Model GM-ZKX3360 Inner and outer laminating glass)
2.GENERAL specification
(The schematic diagram is for reference only and does not serve as a basis for acceptance.)

Product Overview

• Glass load part: Equipped with an automatic film surface identification system, the conveyor belt will automatically stop when the film surface is not placed correctly.
• The all body of the washing machine is made of 304 stainless steel. The motor is independently driven and the interior is driven by an integral rubber roller. According to the thickness of the cleaning glass, the distance between the two rubber rollers is automatically adjusted using springs. The air knife is made of all-aluminum alloy. The wind is strong and durable. Durable, 3 sets of 6 high-quality brushes make glass cleaner and brighter. Types of glass that can be processed: white glass, single silver, double silver and triple silver low-e; the cleaning machine is equipped with an automatic backwash device.
• The conveyor section has a hollow server beam design, which is safe, accurate and harmless. It adopts high-efficiency dual conveyor sections to make the production smoothly.
• The positioning section of the aluminum frame adopts a hollow servo beam design, an integrated high-precision positioning device, and the glue depth can be adjusted freely.The plate pressing section adopts a high-precision servo system and cooperates with the plate pressing frame after annealing and shaping to ensure the accuracy of plate pressing. When using automatic inflating within the board, it automatically detects the length of the glass and automatically adjusts the area of the inflating section to avoid wasting inert gas and is highly efficient and energy-saving.
• According to the different requirements of customers, the production of unequal sheets, equal sheets, and three-glass and two-cavity insulating glass can be achieved.
• The standard configuration consists of the following parts:

1. Upper segment (wear-resistant transfer wheel, anti-marking backrest wheel)
2. Cleaning and drying section (body made of 304 stainless steel, independent transmission structure, patented aluminum air knife, LOW-E detection).
3. transmission sections (hollow servo beam design) double transmission sections.
4. Aluminum frame positioning section (special design, precise positioning).
5. External joint piece (suitable for extra large glass, clipped hollow glass).
6. All-in-one tablet pressing and inflation machine (servo tablet pressing structure, high-strength fixed four-corner positioningdesign, pressing and inflation).
7. Transmission section (wear-resistant transmission wheel, anti-marking backrest wheel).

Parameters HP-3360 model
 

Item	Parameter
Dimensions	38000mmx2000mmX4200mm
()Max glass size can make	3300mmx6000mm
The largest inflatable glass that can be processed	3300mmx6000mm
Minimum glass size that can be processed	350mm x 500mm
Singe glass thickness can wash	4mm  -40mm
Minimum glass size that can be processed	15mm  - 60mm
Glass shape	Same size rectangular
Best cleaning speed	4 -8m/min
Transmission speed	0-30m/min
Maximum glass weight	250kg/m
control method	Touch screen
Brush	6  PCS
Power	35kw , 380V (50HZ)
External wiring entrance	10M^2wire,63A circuit breaker (5 wires)

Main configuration details
 

NO	Item	Original/Brand
1	PLC	LS   South Korea/ LS
2	Touch screen	LS  South Korea/ LS
3	Frequency converter	LS  South Korea/ LS
4	Bracket	France /Schneider
5	Bracket	France /Schneider
6	AC contactor	France /Schneider
7	AC contactor	France /Schneider
8	switching power supply	France /Schneider
9	relay
10	Photoelectric switch	Korean/ Ultranics
11	The electromagnetic valve	Taiwan /Yadeke
12	bottleneck	France /Schneider
13	Second gear switch	France /Schneider
14	Foot switch	France /Schneider
15	Emergency stop switch	France /Schneider
16	Water pump	China/Jinlong
17	Wind door  cylinder	Taiwan /Yadeke
18	Brush	High temperature resistant wool
19	Rubber roller	Silica rubber
20	Geared motor	China
21	Plate pressing motor	LS L   South Korea/ L
22	Combination drive cylinder	Taiwan /Yadeke
23	triple	Taiwan /Yadeke

PATENT

This utility model patent discloses an automatic inflation mechanism in the pressed section plate of an insulating glass production line.
The utility model includes an inflation plate with an inflation nozzle at the bottom, and a screw driving mechanism that drives one side of the front pressure plate to open and form a certain angle with the rear pressure plate.
*Our company's new inflatable front plate screw rod opens and has a patented dust-proof structure.
*Patented automatic recognition of walking structure based on glass size sealing air curtain;
*The suction cup automatically turns on the gas-saving mode according to the size of the glass. Patented structure;
*Patented structure for instantaneous control of high and low pressure according to glass size, efficient and gas-saving mode.
Advantages: Convenient for automatic control, high production efficiency, internal and external integration, solving the problem of low production efficiency of manual argon filling. The motion controller ensures that the argon content of insulating glass is ≥85% (GB/T11944-2012 new national standard, European standard EN1279)

About Glass Washing Machine

 

(The schematic diagram is for reference only and does not serve as a basis for acceptance)

MODEL:  GM-QX3360
GENERAL ARRANGEMENT

The standard configuration consists of the following parts:
1. Loading  section (wear-resistant transmission wheel, anti-marking backrest wheel), 1 motor
2.Cleaning and drying section (body made of 304 stainless steel, independent transmission structure, patented aluminum air knife, LOW-E detection), water heating 6 brushes, 9 motors (8 motors on the top form 6 brush motors, There is a transmission motor on the left and right, 1 fan), equipped with reverse osmosis water treatment, and 2 water pumps.
3.Transmission section (wear-resistant transmission wheel, anti-marking backrest wheel) double transmission section, 2 motors (small glass can store 2 pieces, large glass automatically switches to 1 piece)
4.Aluminum frame positioning section (special design, precise positioning), 2 motors (1 servo motor, 1 transmission motor)
5.Transmission waiting section (wear-resistant transmission wheel, anti-marking backrest wheel), 2 transmission motors (small glass can store 2 pieces, large glass automatically switches to 1 piece)
6.All-in-one tablet pressing and inflation machine (servo pressing structure, high-strength fixed four-corner positioning design, pressing and charging servo, 5 motors (1 pressing servo motor, 1 lifting servo motor, 1 sealing servo motor, air flotation fan 1)
7.Transmission section (wear-resistant transmission wheel, anti-marking backrest wheel), 1 transmission motor.

Item	Data
Max glass size can wash	3300mm x6000mm
Minimum glass size that can be processed	350mm x 600mm
Singel glass thickness can wash	4mm   - 18mm
Glass shape	Flat glass
Best cleaning speed	4 -8m/min
Transmission speed	0-30m/min
Maximum glass weight	250kg/m
control method	Touch screen
Washing machine Brush	6 pcs
Motors for brush	6 motors
conveyor motor	2( one on left ,one one right)
Power	35kw , 380V (50HZ)
water filter	2 tanks
External wiring entrance	10 63A (5 ) 10 M^2wire 63A circuit breaker (5 wires)

 

Fully automatic insulating glass sealing line

 MODEL:  GM-FJX2535
GENERAL ARRANGEMENT

Overview

• Adopting Japanese Yaskawa servo bus control system, the technology is mature and the operation is stable and reliable.
• The sealling machine adopts four-stage independent operation. When the glass length is greater than 1.75 meters, the whole section is linked. When the glass length is less than 1.75 meters, each section operates independently to maximize the glue speed.
• The electronic proportioning system is used to control the glue mixing ratio, which is easy to adjust and the proportion is accurate. It is especially suitable for high-efficiency curtain wall glass gluing. The glue is automatically adjusted according to the glue width and glue amount depth, and can meet the needs of aluminum strip width glueing from 6A to 27A.
• The input and output are transported by full servo motors, which have large bearing capacity and high transmission efficiency. The glued glass is output by a specially designed transmission system of tank chains, which can automatically center according to the thickness of the glass to prevent sticking.
• Three-glass and two-chamber glass can be sealled  in one , and the glue can be applied cleanly and quickly.
• Applicable types of glue: two-component polysulfide glue or silicone sealant and silicone structural glue.
• Adopting motion controller and touch screen operating system, simple operation and stable operation.
• Automatically measure the thickness of aluminum strips, automatically adjust gluing data, and have humanized functions to solve the problem of automated production of bulk orders.
• The automatic corner trimming device automatically applies glue to correct the four corners while applying glue. Once the glue is applied, the finished product is ready, and the corners are beautiful and practical.

The standard configuration consists of the following parts:

1. Transmission section X 4 (tank chain specially designed to prevent wear)
2. Suction cups (Festool)
3. Console (human-machine intelligent control system
4. Sealling control system (Yaskawa, Japan)
5. Sealling motor (Multiple patents, industry breakthrough design)
6. Pressure plate glue supply system (single and double options available)

Parameter

Item	Data
Machine dimensions	13000mmx2000mmx4300mm
Max glass size	3300mm x 6000mm
Min glass size	300mm x 350mm
Sealant thickness	2mm  -15mm
Insulating glass finished product thickness	12mm  - 60mm
Singe glass thickness	3-15mm
Sealing speed	4-40 /(6A ,5mm )4 - 40m/min
Transmission speed	Chain
Load weight	3000kg/m
Sealing  ambient temperature	15-40ºC
Control method	Touch screen
Gas source	6Bar, 2.0Ms/min
Power	20kw , 380V (50HZ)
External wiring entrance	10 wires 63A breaker(5 wires)

Main configuration details

Servo motors and drives
 

No.	ITEM	BRAND
1	Servo motor driver	Yaskawa
2	Stepper Motor Driver	Shenzhen Lesai
3	Touch screen 10.4 inches	Taiwan Wei Lu
5	Motion Controller	Yaskawa
6	PLC module	Yaskawa
7	Frequency converter	Yaskawa
8	Low voltage electrical appliances	Schneider
9	Photoelectric switch	Korea Autonics

Pneumatic Components
 

No.	ITEM	BRAND
1	The electromagnetic valve	Taiwan Yadeke
2	Vacuum suction cup	Festo, Germany
3	Vacuum generator	Festo, Germany
4	Precision pressure reducing valve	SMC Japan SMC
5	Electric proportional valve	SMC Japan SMC
6	Oil mist separator	SMC Japan SMC

 

Guide rails, sliders and accessories
 

No.	Iterm	Specification	Material	Brand/Origin	Model
1	Linear slide	HGW 25CC	high frequency processing	TAIWAN	HSR25
2	Linear slide	HGW 15CC	high frequency processing	TAIWAN	Z2-25×50
3	Deep groove ball bearing	6202		CHINA HARBIN	LMEK25L
4	Extended square flange linear bearing	LMEK25LUU		CHINA

 

Parameters
 

ITEM	DATAS
Sealing speed	4-40m/min
Min glass size	450×500mm(L×H)
Max glass size	2500x3500mm(L×H)
Air pressure	0.5-0.8MPa
Total power	9.4kW
Machine demension	9800×1600×3400mm(L×W×H)

Advantage

1.There are no technical requirements for the staff, as long as they can operate the machine, it saves labor. The whole process only requires 3 or 4 workers, one to put the glass, one to put the hollow aluminum strips, and one to hold the pieces of insulating glass together. Just move it down. If you need to manage the molecular sieve, you can add another worker.
2.The efficiency of gluing is high, and 600 square meters of gluing can be completed every day.
3.The glue is applied evenly and fully, with guaranteed quality and good sealing. The problems of fogging, water intrusion and mold in the insulating glass can also be solved.
4.Automatic side thickness. For insulating glass with different thicknesses, there is no need to enter the size. Gluing can be applied directly and automatically. It is easy to operate and saves time. This solves the difficulty of automating glue application in the door and window industry.
 

Special lifter for insulating glass

MODEL:  GM-bldb
GENERAL ARRANGEMENT


(The schematic diagram is for reference only and does not serve as a basis for acceptance.)

Parameters
 

Item	Datas
Track length	3000mm x 4000mm
Column height	3400mm x 3900mm
Air suplly pressure	0.5-0.8Mpa
Left and right rotation angle	90°
Vertical lift	1000mm
Suction cup	6PCS
Operation method	Manual switch valve

 

 Overview

This machine is professional equipment for handling glass.
Suitable for handling insulating glass, tempered glass, glass curtain wall and other types of glass.

DC rechargeable vacuum pump with a maximum load capacity of 500kg

The pneumatic components are from Taiwan Airtac. The quality is stable and the pressure is 0.6-0.8Mpa

It can achieve 0-90°, 0-180° flipping and handling of glass, and 0-360° rotating handling.

We make glass tempering furnace, glass edging machine, glass cutting machine, glass washing machine, glass drilling machine. Our company has more than 15 years.we have perfect after sales service and technology.contact with me if you have any request!