Basic Info.
Control System
Industrial Computer
Glass Thickness Range
4-19 mm
Max Glass Size
2000*3000 mm
Transform Capacity
550kVA
Blower Control
Frequency Inverter
Type
Glass Tempering Furnace
After-sales Service
One Year
Transport Package
Protective Film
Specification
2440*3660 mm
Product Description
Glass Tempering Machine
Detail Photo
1.1 Brief introduction
The furnace includes loading table, heating section,cross bending section, quenching and cooling section, unloading table, and control system. It is used to manufacture flat and bending tempered glass for furniture, home appliance, architecture glass, etc.
1.2 Loading Table
The loading table is composed of rubber-covered rollers and Kevlar rope. When the glass is put onto the rollers, the glass will be conveyed automatically to the entrance of the furnace where it will be in ready-to-enter-furnace position and the rollers stop moving. It will send the glass into the furnace once the computer control system gives enter command.
1.3 Heating Section
The structure of the heating section is of a double-layer box type covered with thermos-insulation material. Inside the section there is a conveyor system with high temperature resistant ceramic rollers. Heating elements and radiation plates are installed on the upper layer and lower layer of this section. The upper layer radiation plate is special heat resistant and anti-corrosion cast material. The heating element is of an integrated part with spiral type resistance erected on ceramic part, it's easy to replace. When the glass is going to enter the furnace, the front door of the heating section opens the rolls of the loading table and heating section move at the same time. When the glass is in the furnace, the front door will close and the glass on the rollers will be moved back and forth at the distance calculated by the controlling system automatically, so that the glass will be heated evenly. The upper section can be lifted up for maintenance. The heating elements are in matrix layout.
1.4 Flat Quenching/Cooling Section
The alloy sections and steel sheet is cold riveted to avoid deformation of heat welding, ensure effectively the entire flatness at air face of quench. Rational nozzle aperture and arrangement of air hole guarantee the glass even cooling. The upper and lower quenches are combined with linkage and individual drives, which can actually control the rational height for air nozzle of quenches. Matched with balance control of upper and lower air amount, the top and bottom of the glasses can reach to optimum heat radiation, so as to ensure the flatness of tempering glass.
1.5 Unloading Table
The unloading table is the similar as the loading table. When the glass is transported to the end of the conveyor, the rollers will stop, and the glass can be taken away by hand, or by robot, if there is available at the customer's factory.
2. Technical Parts
2.1Technical Specifications
| Model | STG-A1225-5 |
| Flat Glass size | Max loading area | 1220*2100mm |
| Max glass size | 1220*2100mm |
| Min Glass size | 200*350mm |
| Glass thickness range | 4 -19mm |
Recommended
transformer capacity | ≥550KVA |
| Blower Control | controlled by frequency inverters |
| Quality Standard | ANSI Z97.1-2004, |
| Finished product rate | ≥ 98% |
| Installation period (approximately,) | 15 working days |
| Commissioning period (approximately) | 7 working days |
| Training period (approximately) | 1 ( one ) working week |
| Guarantee period | ONE year for non worn-out parts and components. |
| Power supplier mode | 380 V + 50 HZ |
2.1.2 Power consumption
Flat: ≤4.2 kwh/M2
2.1.3 Productivity:
Glass thickness
(mm) | Glass tempered cycle.
(Load/hour) | Note |
| 4(half tempering) | 18-20 | The size, producing area and color of glass panel will cause the production difference. The production of glass plate with small size and deep color will be slightly larger. |
| 5 | 16-18 |
| 6 | 14-16 |
| 8 | 10-12 |
| 10 | 9-10 |
| 12 | 7-8 |
| 15 | 5-6 |
| 19 | 3-4 |
- Tinted glass
- Patterned glass
- Silk screen printing glass
- Clear float glass
- Low-E glass
2.2 Supply Scope - --Loading table
- --Heating section(furnace) with forced convection system
- --Quenching and Cooling section
- --Unloading table
- --Blower system
- --Long-distance trouble maintenance
2.3 Controlling System - The whole control procedure, software of industrial computer and PLC are developed by Foshan Star Glass Machinery Co., Ltd. The owner of all intelligence property right. Foshan Star Glass Machinery Co., Ltd.. is responsible for the upgrading of the software system.
2.4 Controlling System - The whole control procedure, software of industrial computer and PLC are developed by Foshan Star Glass Machinery Co., Ltd. The owner of all intelligence property right. Foshan Star Glass Machinery Co., Ltd.. is responsible for the upgrading of the software system.
- PLC is SIMENS brand.
- Industrial computer is ADVANTECH product from TAIWAN
- Inverters are original S chneider products for driving equivalent ones.
Main parts of Tempering furnace Main parts of tempering furnace (If any change,materials or brand no bad than in list)| No | Main part | Brand |
| 1 | Industry computer | SIEMENS |
| 2 | Temperature controller | STAR |
| 3 | PLC input board PLC | AUTONICS |
| 4 | Encoder | Koyo |
| 5 | Circuit breaker | LG/MULLER |
| 6 | Photo switch | |
| 7 | Proximity Switch | |
| 8 | SSR | YANGMING |
| 9 | Drive Inverter | |
| 10 | Blower inverter | Hekan |
| 11 | Relay | Weidmuller |
| 12 | Ups | KEHUA |
| 13 | electromagnetic valve | Airtac of Taiwan |
| 14 | Cylinder | Airtac of Taiwan |
| 15 | Bearing | SK F for blower bearing;
Normal bearing for the machine adopt
HRB |
| 16 | HI-AL thermal-resistant board(inside) | LUYANG |
| 17 | Ceramic roller 85MM | |
| 18 | Kevlar rope | Shanghai |
| 19 | Heating element | Shanghai |
| 20 | Hydraulic valve | Taiwan |
| 21 | Drive gear box | FOSHAN |
| 22 | Heater wire | Nickel Material |
| No. | Name. | Spec. | Unit. | Qty. |
| Heating Furnace |
| 1 | belt wheel(lower) () | | piece | 4 |
| 2 | belt wheel(upper) () | | piece | 4 |
| 3 | gearing belt | | piece | 25 |
| 4 | Bearing | | piece | 4 |
| 5 | air bag | | piece | 4 |
| 6 | ceramic tube | | piece | 20 |
| 7 | ceramic roller | | piece | 2 |
| 8 | lower heating wire | | piece | 6 |
| 9 | upper heating wire | | piece | 6 |
| 11 | electromagnetic valve | | piece | 2 |
| 12 | Thermocouple | | piece | 5 |
| 13 | Thermocouple protection tube
| | piece | 5 |
| Quenching Section; loading, unloading, air-box |
| 14 | kevlar rope(fire-resistant rope) | | roll | 1 |
| 15 | Rollers | | piece | 4 |
| 16 | Bearing | | set | 4 |
| 17 | electromagnetic valve | | piece | 1 |
| Electrical Spare Parts List |
| 18 | Relay | | piece | 3 |
| 19 | Relay base | | piece | 3 |
| 20 | Terminal Blocks | | piece | 3 |
| 21 | Fuse Core | | piece | 5 |
| 22 | SSR | | piece | 10 |
| 23 | press-button | | piece | 5 |
| 24 | Relay | | piece | 3 |
| 25 | Level | | piece | 1 |
Company profiler
Founded in 2010, Foshan Star Glass Machinery Co., Ltd. is a high-tech enterprise specializing in the
production, research and development and sales of glass deep processing machinery. The company is
located in Foshan City, a major glass machinery center.
The company is committed to the production of glass radiant tempering furnace, convection tempering
furnace, flat bending dual-purpose tempering furnace, automotive glass bending furnace, nonautoclave
PVB laminating production line.
After years of hard work and exploration, the company has obtained a number of national patents, and
its technology is ahead of the domestic level. The products sell well all over China and are exported to
Australia, the United States, the Middle East, India, Vietnam, South America and other places.
Companies adhering to the principle of quality first, service-oriented, and constantly improve the
company's level and product quality, and strive to create a skilled, high-quality team. We will sincerely
cooperate with new and old customers at home and abroad with sincerity and jointly develop the
bright road of glass machinery manufacturing industry.
Cooperation partner
Exhibition
Address:
Changhua International Center, Boai Load, Shishan Town, Nanhai District, Foshan, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Arts & Crafts, Construction & Decoration, Furniture, Industrial Equipment & Components, Service
Management System Certification:
ISO 9001
Company Introduction:
The company is located Shishan town, Foshan city, Guangdong province. We have factory in Guangdong and Guizhou province in China. Our products include glass straight-line edger machine, glass straight-line beveling machine, glass drilling machine, glass tempering furnace etc. These machines have been widely used in various fields such as construction, furniture, art craft, KTV and wall decoration, building glass etc. Having worked in this field for more than 20 years, our engineers are qualified with rich experience and technical skills. We persist in the principle of "surviving on quality and developing on innovation". We aim to offer customers high-quality products. In order to ensure ever piece of glass machine fulfill the satisfaction of our customers, we are strict in choosing good materials and careful with the manufacturing details. We double-checked and tested every glass machine to make sure it has a better working efficiency. Our products are famous for beautiful design,
Convenient operation and durable performance. Moreover, in order to gain more knowledge on different types of machines, our technicians have disassembled and reassembled a handful of machines from various brands, which enable us to be experienced in different problems and solve them efficiently.
We believed that our reputation earned by the skilled technique, first-class quality, and innovative spirit will enable us to explore the international market. We sincerely welcome all customers visit our company.
