Full-automatic insulating glass production line
A:The standard configuration consists of the following parts:
1.INPUT CONVEYOR:Rack design for large loads
2.WASHING-DRY SECTION:Independent drive of patented sealing knife
3.OUTPUT CONVEYOR *2
4.PRESS BOX:Four corner positioning design
5.BLOWER
6.WATER TANK
B:Technical parameters:
| Machine dimensions |
240024000mmx1500mmX3600mm
|
| Max. glass size |
2500*3500mm |
| Min. glass size |
350*500mm |
| Glass thickness |
4-15mm |
| I.G.U thickness |
6-27mm |
| I.G.U shape |
Equal slice rectangle |
| Washing speed |
4 -8m/min |
| Convey speed |
2-22m/min |
| Max. weight of glass |
250kg/m |
| Control |
Touchscreen |
| BRUSH |
6PCS |
| Electric power |
35kw , 380V (50HZ) |
| Wiring outside the entrance |
10m2 wire 63A circuit breaker (5 wires) |
C:Product characteristics:
1.The whole motor uses a PLC programmable controller, which adopts a proface touch screen, which is easy to operate and dynamically displays equipment operation and fault conditions. The frequency converter, proximity switch, button switch, rotary switch, and indicator light are all imported components.
2.The cleaning section adopts special protection. The three pairs of brushes all use soft high-temperature wires to prevent the coated glass film layer from being damaged. The glass conveying section is equipped with an automatic recognition system for coated glass to fully ensure the correct cleaning and lamination of coated glass.
3.Glass cleanliness check function: through the combination of dark blue background and white fluorescent lamp, it is convenient to check the cleanliness of the glass surface.
4.The supporting wheel transmission function of the air-drying chamber: The traditional structure uses a multi-channel roller clamping method to drive the glass out of the drying chamber, which easily causes clamp marks on the glass surface. Our company adopts a supporting wheel structure so that the edge of the glass is transported on the transmission mechanism without clamping. mark.
5.High pressing accuracy: It is driven by hydraulic pressure, and the movement adopts two-way linear guide rails. The rear panel has an automatic guide and positioning function to fully ensure that the two panels are pressed in parallel. According to the size of the insulating glass panel, it is equipped with a pressure regulating function to ensure the time Adjustable according to glass size.
6.The entire line has super functions and can produce normal (double-layer), three-layer, special-shaped (one side is straight), and curtain wall glass, LOW-E glass.
Automatic Sealing Robot:GM2535
1.Adopting Japanese Yaskawa servo bus control system, the technology is mature and the operation is stable and reliable.
2.The sealling machine adopts four-stage independent operation. When the glass length is greater than 1.75 meters, the whole section is linked. When the glass length is less than 1.75 meters, each section operates independently to maximize the glue speed.
3.The electronic proportioning system is used to control the glue mixing ratio, which is easy to adjust and the proportion is accurate. It is especially suitable for high-efficiency curtain wall glass gluing. The glue is automatically adjusted according to the glue width and glue amount depth, and can meet the needs of aluminum strip width glueing from 6A to 27A.
4.The input and output are transported by full servo motors, which have large bearing capacity and high transmission efficiency. The glued glass is output by a specially designed transmission system of tank chains, which can automatically center according to the thickness of the glass to prevent sticking.
5.Three-glass and two-chamber glass can be sealled in one , and the glue can be applied cleanly and quickly.
6.Applicable types of glue: two-component polysulfide glue or silicone sealant and silicone structural glue.
7.Adopting motion controller and touch screen operating system, simple operation and stable operation
8.Automatically measure the thickness of aluminum strips, automatically adjust gluing data, and have humanized functions to solve the problem of automated production of bulk orders.
9.The automatic corner trimming device automatically applies glue to correct the four corners while applying glue. Once the glue is applied, the finished product is ready, and the corners are beautiful and practical.
The standard configuration consists of the following parts:
1.Transmission section X 4 (tank chain specially designed to prevent wear)
2.Suction cups (Festool)
3.Console (human-machine intelligent control system
4.Sealling control system (Yaskawa, Japan)
5.Sealling motor (Multiple patents, industry breakthrough design)
6.Pressure plate glue supply system (single and double options available)
Technical parameters:
| Machine dimensions |
9800*1600*3400mm |
| Max glass size |
2000*3000mm |
| Min glass size |
300*350mm |
| Glue thickness |
2mm -15mm |
| Insulating glass finished product thickness |
12mm - 60mm |
| Singe glass thickness |
3-15mm |
| Sealing speed |
4-40 meters/minute (6A spacer bar, 5mm glue depth specification bar) |
| Transmission speed |
4 - 40m/min |
| Load weight |
300kg/m |
| Sealing ambient temperature |
15-40ºC |
| Control method |
touchscreen |
| Gas source |
Pressure 6Bar ,
Maximum air consumption 2.0Ms/min |
| Power |
12kw , 380V (50HZ) |
| External wiring entrance |
10m2 wire 63A circuit breaker (5 wires) |
Full-automatic spacer bending machine:MODEL:GM-ZWJA
Main features :
1) Adopt PLC control system and touch human-machine interface. Multi-screen clear and technical
parameter simply input.
2) Feeding material and bending aluminum spacer by servo motor guarantees the precision of the bending
form (angle and arc).
3) Aluminum frame have smooth arc, which is beautiful after butyl coating.
4) Bending aluminum frame and theoretical size error is less than 1mm, high speed, high efficiency.
5) Can feed four different size of aluminum spacer with four store tanks.
6) Automatic avoid spacer joint when bending and cutting spacer.
7) Can do shaped aluminum frame.
8) Can bend the warm spacers as follows:
Technical parameters:
| Maximum processing size |
2000mm x 4000mm |
| Minimum machining size |
300mm x 300mm |
| Dimensions |
3400mm*1600mm*2300mm |
| Air pressure |
0.4-0.7Mpa |
| Aluminum bar requirements |
6A-27AHollow aluminum strip |
| Aluminum wall thickness |
0.3~0.5mm |
| Power supply |
380V 50HZ 2KW |
Automatic Desiccant Filling Machine:GM-FZS
1.PLC control system, human-machine friendly interface, simple operation;
2.Filling under closed conditions solves the problem of dryer water absorber failure, improves efficiency and the life of insulating glass, and is an essential equipment in the production of bending insulating glass;
3.The core controls adopt imported brands;
4.Holes are punched in the middle of the back of the aluminum strip, filled and automatically sealed;
5.Can be filled with automatic bending and forming aluminum frames and ordinary straight-inserted aluminum frames;
6.The filling height can be adjusted according to the size of the aluminum frame;
7.Unique advanced feeding device can automatically replenish materials.
Parameter:
| Item |
Data |
| Maximum processing size |
2000mm x 2000mm |
| Minimum machining size |
350mm x 350mm |
| Molecular sieve diameter |
0.5-0.8mm |
| Aluminum bar width |
6-24m |
| Air pressure |
0.5-0.8Mpa |
| Power supply |
220V 50Hz |
Butyl coating machine:
GM-TBJA
1.The glue head is a floating soft connection with vertical movement and automatic guidance. The pressure around the glue tank and piston is even, which overcomes the shortcomings of easy wear at the bottom of the horizontal glue tank.
2.This machine is controlled by PLC and operated by human-machine interface. It can automatically and accurately complete the gluing action. It has multi-speed adjustment and high production efficiency.
3.Using a stainless steel work surface and equipped with a positioning device, this machine is suitable for square, rectangular, and round aluminum spacer frames of various specifications.
4.High temperature resistant sealing design solves the common problem of glue leakage in coating machines.
5.The machine is divided into hydraulic system and gas-liquid system for pressurization work.
6.The large hydraulic station structure adopts Japanese Yuken technology and components to provide stable pressure.
Parameters:
| Item |
Data |
| Physical dimension |
3100mm x 900mm x 1300mm |
| Processing speed |
4- 40m/min |
| Power supply |
6KW 380V/50HZ |
| Air pressure |
0.5-0.8Mpa |
| Control |
PLC |
| Hit the range |
6 ~ 20mm |
Vacuum Lifter for Insulating Glass Unloading and Loading:GM-bldb
1.This machine is an ideal professional equipment for handling glass.
2.It is suitable for handling insulating glass, tempered glass, glass curtain wall and other types of glass.
3.It is a DC rechargeable vacuum pump and is equipped with a battery. The maximum carrying capacity can reach 500kg.
4.The pneumatic components are from Taiwan Airtac, with stable quality and a pressure of 0.6-0.8Mpa;
5. It can be suitable for handling high-temperature glass below 300 degrees;
6.It can achieve 0-90°, 0-180° flipping and handling of glass, 0-360° Rotary handling.
Parameters:
| Item |
Datas |
| Track length |
3000mm x 4000mm |
| Column height |
3400mm x 3900mm |
| Air suplly pressure |
0.5-0.8Mpa |
| Left and right rotation angle |
90° |
| Vertical lift |
1000mm |
| Suction cup |
6PCS |
| Operation method |
Manual switch valve |
Sea worthy packing
Company Profile:
Founded in 2010, Foshan Star Glass Machinery Co., Ltd. is a high-tech enterprise specializing in the
production, research and development and sales of glass deep processing machinery. The company is
located in Foshan City, a major glass machinery center.
The company is committed to the production of glass radiant tempering furnace, convection tempering
furnace, flat bending dual-purpose tempering furnace, automotive glass bending furnace, nonautoclave
PVB laminating production line.
After years of hard work and exploration, the company has obtained a number of national patents, and
its technology is ahead of the domestic level. The products sell well all over China and are exported to
Australia, the United States, the Middle East, India, Vietnam, South America and other places.
Companies adhering to the principle of quality first, service-oriented, and constantly improve the
company's level and product quality, and strive to create a skilled, high-quality team. We will sincerely
cooperate with new and old customers at home and abroad with sincerity and jointly develop the
bright road of glass machinery manufacturing industry.
cooperation partner
After Sales Service
nExhibition
FAQ
1. who are we?
We are based in Guangdong, China, start from 2011,sell to South America(30.00%),Southeast Asia(20.00%),Mid East(15.00%),Eastern Europe(10.00%),Africa(10.00%),North America(10.00%),Western Europe(3.00%),Eastern Asia(2.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Glass Machine,Glass Furnace,Glass Bending Furnace,Glass Bending And Tempering Furnace,Glass Machines
4. why should you buy from us not from other suppliers?
Our company has a professional R & D team and a strict quality management system. 10 years of export experience. Mature after-sales installation team.
5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,DDP;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Arabic,French,Russian
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