Fully automatic in-panel inflatable insulating glass production line
product Overview:
1.Glass load part: Equipped with an automatic film surface identification system, the conveyor belt will automatically stop when the film surface is not placed correctly.
2.The all body of the washing machine is made of 304 stainless steel. The motor is independently driven and the interior is driven by an integral rubber roller. According to the thickness of the cleaning glass, the distance between the two rubber rollers is automatically adjusted using springs. The air knife is made of all-aluminum alloy. The wind is strong and durable. Durable, 3 sets of 6 high-quality brushes make glass cleaner and brighter. Types of glass that can be processed: white glass, single silver, double silver and triple silver low-e; the cleaning machine is equipped with an automatic backwash device.
3.The conveyor section has a hollow server beam design, which is safe, accurate and harmless. It adopts high-efficiency dual conveyor sections to make the production smoothly.
4.The positioning section of the aluminum frame adopts a hollow servo beam design, an integrated high-precision positioning device, and the glue depth can be adjusted freely.
5.The plate pressing section adopts a high-precision servo system and cooperates with the plate pressing frame after annealing and shaping to ensure the accuracy of plate pressing. When using automatic inflating within the board, it automatically detects the length of the glass and automatically adjusts the area of the inflating section to avoid wasting inert gas and is highly efficient and energy-saving.
6.According to the different requirements of customers, the production of unequal sheets, equal sheets, and three-glass and two-cavity insulating glass can be achieved.
The standard configuration consists of the following parts:
1.Upper segment (wear-resistant transfer wheel, anti-marking backrest wheel)
2.( 304 ,,,LOW-E ).Cleaning and drying section (body made of 304 stainless steel, independent transmission structure, patented aluminum air knife, LOW-E detection).
3.3 transmission sections (hollow servo beam design) double transmission sections.
4.Aluminum frame positioning section (special design, precise positioning)
5.External joint piece (suitable for extra large glass, clipped hollow glass)
6.All-in-one tablet pressing and inflation machine (servo tablet pressing structure, high-strength fixed four-corner positioning design, pressing and inflation).
7.Transmission section (wear-resistant transmission wheel, anti-marking backrest wheel).
B:Technical parameters:
| Dimensions |
24000mmx1500mmX3600mm |
| Max glass size can make |
2500mm x3500mm |
| The largest inflatable glass that can be processed |
2500mmx3100mm |
| Minimum glass size that can be processed |
350mm x 500mm |
| Singel glass thickness can wash |
4mm -15mm |
| Minimum glass size that can be processed |
15mm - 60mm |
| Glass shape |
Same size rectangular |
| Best cleaning speed |
4 -8m/min |
| Transmission speed |
0-30m/min |
| Maximum glass weight |
250kg/m |
| control method |
Touch screen |
| Brush |
6 PCS |
| Power |
35kw , 380V (50HZ) |
| External wiring entrance |
10 M2 wire, 63A circuit breaker (5 wires) |
Main configuration details:
| NO. |
Item |
Orignal/Brand |
| 1 |
PLC |
LS South Korea/ LS |
| 2 |
Touch screen |
LS South Korea/ LS |
| 3 |
Frequency converter |
LS South Korea/ LS |
| 4 |
Bracket |
France /Schneiders |
| 5 |
Bracket |
France /Schneiders |
| 6 |
AC contactor |
France /Schneiders |
| 7 |
AC contactor |
France /Schneiders |
| 8 |
switching power supply |
France /Schneiders |
| 9 |
relay |
|
| 10 |
Photoelectric switch |
Korean/ Ultranics |
| 11 |
The electromagnetic valve |
Taiwan /Yadeke |
| 12 |
bottleneck |
France /Schneiders |
| 13 |
Second gear switch |
France /Schneiders |
| 14 |
Foot switch |
France /Schneiders |
| 15 |
Emergency stop switch |
France /Schneiders |
| 16 |
Water pump |
China/Jinlong |
| 17 |
Wind door cylinder |
Taiwan /Yadeke |
| 18 |
Brush |
High temperature resistant wool |
| 19 |
Rubber roller |
Silica rubber |
| 20 |
Geared motor |
China |
| 21 |
Plate pressing motor |
LS LS South Korea/ L |
| 22 |
Combination drive cylinder |
Taiwan /Yadeke |
| 23 |
triplet |
Taiwan /Yadeke |
PATENT:
1.This utility model patent discloses an automatic inflation mechanism in the pressed section plate of an insulating glass production line.
The utility model includes an inflation plate with an inflation nozzle at the bottom, and a screw driving mechanism that drives one side of the front pressure plate to open and form a certain angle with the rear pressure plate.
2.Our company's new inflatable front plate screw rod opens and has a patented dust-proof structure.
3.Patented automatic recognition of walking structure based on glass size sealing air curtain;
4.The suction cup automatically turns on the gas-saving mode according to the size of the glass. Patented structure;
5.Patented structure for instantaneous control of high and low pressure according to glass size, efficient and gas-saving mode.
6.Advantages: Convenient for automatic control, high production efficiency, internal and external integration, solving the problem of low production efficiency of manual argon filling. The motion controller ensures that the argon content of insulating glass is ≥85% (GB/T11944-2012 new national standard, European standard EN1279)
C:Product characteristics:
1.The whole motor uses a PLC programmable controller, which adopts a proface touch screen, which is easy to operate and dynamically displays equipment operation and fault conditions. The frequency converter, proximity switch, button switch, rotary switch, and indicator light are all imported components.
2.The cleaning section adopts special protection. The three pairs of brushes all use soft high-temperature wires to prevent the coated glass film layer from being damaged. The glass conveying section is equipped with an automatic recognition system for coated glass to fully ensure the correct cleaning and lamination of coated glass.
3.Glass cleanliness check function: through the combination of dark blue background and white fluorescent lamp, it is convenient to check the cleanliness of the glass surface.
4.The supporting wheel transmission function of the air-drying chamber: The traditional structure uses a multi-channel roller clamping method to drive the glass out of the drying chamber, which easily causes clamp marks on the glass surface. Our company adopts a supporting wheel structure so that the edge of the glass is transported on the transmission mechanism without clamping. mark.
5.High pressing accuracy: It is driven by hydraulic pressure, and the movement adopts two-way linear guide rails. The rear panel has an automatic guide and positioning function to fully ensure that the two panels are pressed in parallel. According to the size of the insulating glass panel, it is equipped with a pressure regulating function to ensure the time Adjustable according to glass size.
6.The entire line has super functions and can produce normal (double-layer), three-layer, special-shaped (one side is straight), and curtain wall glass, LOW-E glass.
Automatic Sealing Robot:GM-FJX2535
product Overview:
1.Adopting Japanese Yaskawa servo bus control system, the technology is mature and the operation is stable and reliable.
2.The sealling machine adopts four-stage independent operation. When the glass length is greater than 1.75 meters, the whole section is linked. When the glass length is less than 1.75 meters, each section operates independently to maximize the glue speed.
3.The electronic proportioning system is used to control the glue mixing ratio, which is easy to adjust and the proportion is accurate. It is especially suitable for high-efficiency curtain wall glass gluing. The glue is automatically adjusted according to the glue width and glue amount depth, and can meet the needs of aluminum strip width glueing from 6A to 27A.
4.The input and output are transported by full servo motors, which have large bearing capacity and high transmission efficiency. The glued glass is output by a specially designed transmission system of tank chains, which can automatically center according to the thickness of the glass to prevent sticking.
5.Three-glass and two-chamber glass can be sealled in one , and the glue can be applied cleanly and quickly.
6.Applicable types of glue: two-component polysulfide glue or silicone sealant and silicone structural glue.
7.Adopting motion controller and touch screen operating system, simple operation and stable operation
8.Automatically measure the thickness of aluminum strips, automatically adjust gluing data, and have humanized functions to solve the problem of automated production of bulk orders.
9.The automatic corner trimming device automatically applies glue to correct the four corners while applying glue. Once the glue is applied, the finished product is ready, and the corners are beautiful and practical.
The standard configuration consists of the following parts:
1.Transmission section X 4 (tank chain specially designed to prevent wear)
2.Suction cups (Festosol)
3.Console (human-machine intelligent control system
4.Sealling control system (Yaskawa, Japan)
5.Sealling motor (Multiple patents, industry breakthrough design)
6.Pressure plate glue supply system (single and double options available)
Technical parameters:
| Machine dimensions |
9800mmx1600mmx3400mm |
| Max glass size |
2500mm x 3500mm |
| Min glass size |
300mm x 350mm |
| Glue thickness |
2mm -15mm |
| Insulating glass finished product thickness |
12mm - 60mm |
| Singe glass thickness |
3-15mm |
| Sealing speed |
4-40 meters/minute (6A spacer bar, 5mm glue depth specification bar) |
| Transmission speed |
4 - 40m/min |
| Load weight |
300kg/m |
| Sealing ambient temperature |
15-40ºC |
| Control method |
touchscreen |
| Gas source |
Pressure 6Bar Maximum air consumption 2.0Ms/min |
| Power |
12kw , 380V (50HZ) |
| External wiring entrance |
10M2 wire 63A circuit breaker (5 wires) |
Main configuration details:
Servo motors and drives:
| No. |
ITEM |
BRAND |
1 |
Servo motor driver |
Yaskawa |
2 |
Stepper Motor Driver |
Shenzhen Lesai
|
3 |
10.4 Touch screen 10.4 inches |
Taiwan Wei Lu |
5 |
Motion Controller |
Yaskawa
|
6 |
PLC module |
Yaskawa
|
7 |
Frequency converter |
Yaskawa
|
8 |
Low voltage electrical appliances |
Schneiders
|
9 |
Photoelectric switch |
Korea Autonics
|
Pneumatic Components:
| No. |
ITEM |
BRAND |
| 1 |
The electromagnetic valve |
Taiwan Yadeke
|
| 2 |
Vacuum suction cup |
Festos, Germany
|
| 3 |
Vacuum generator |
Festos, Germany
|
| 4 |
Precision pressure reducing valve |
SMC Japan SMC
|
| 5 |
Electric proportional valve |
SMC Japan SMC
|
| 6 |
Oil mist separator |
SMC Japan SMC |
Guide rails, sliders and accessories:
| No. |
Iterm |
Specification |
Material |
Brand/Origin |
Model |
| 1 |
Linear slide |
HGW 25CC |
high frequency processing |
TAIWAN |
HSR25 |
| 2 |
Linear slide |
HGW 15CC |
high frequency processing |
TAIWAN |
Z2-25×50 |
| 3 |
Deep groove ball bearing |
6202 |
|
CHINA HARBIN |
LMEK25L |
| 4 |
Extended square flange linear bearing |
LMEK25LUU |
|
CHINA |
|
Parameters:
| ITEM |
DATAS |
| Sealing speed |
4-40m/min |
| Min glass size |
450×500mm(L×H) |
| Max glass size |
2500x3500mm(L×H) |
| Air pressure |
0.5-0.8MPa |
| Total power |
9.4kW |
| Machine dimension |
9800×1600×3400mm(L×W×H) |
Advantage:
1.There are no technical requirements for the staff, as long as they can operate the machine, it saves labor. The whole process only requires 3 or 4 workers, one to put the glass, one to put the hollow aluminum strips, and one to hold the pieces of insulating glass together. Just move it down. If you need to manage the molecular sieve, you can add another worker.
2. The efficiency of gluing is high, and 600 square meters of gluing can be completed every day.
3. The glue is applied evenly and fully, with guaranteed quality and good sealing. The problems of fogging, water intrusion and mold in the insulating glass can also be solved.
4. Automatic side thickness. For insulating glass with different thicknesses, there is no need to enter the size. Gluing can be applied directly and automatically. It is easy to operate and saves time. This solves the difficulty of automating glue application in the door and window industry.
Full-automatic spacer bending machine:MODEL:GM-ZWJA
Main features :
1) Adopt PLC control system and touch human-machine interface. Multi-screen clear and technical
parameter simply input.
2) Feeding material and bending aluminum spacer by servo motor guarantees the precision of the bending
form (angle and arc).
3) Aluminum frame have smooth arc, which is beautiful after butyl coating.
4) Bending aluminum frame and theoretical size error is less than 1mm, high speed, high efficiency.
5) Can feed four different size of aluminum spacer with four store tanks.
6) Automatic avoid spacer joint when bending and cutting spacer.
7) Can do shaped aluminum frame.
8) Can bend the warm spacers as follows:
Technical parameters:
| Maximum processing size |
2000mm x 2000mm(There is no limit to the scale of docking between two frames) |
| Minimum machining size |
300mm x 300mm |
| Dimensions |
10000mm*2200mm*2600mm |
| Air pressure |
0.4-0.7Mpa |
| Aluminum bar requirements |
6A-27AHollow aluminum strip |
| Aluminum wall thickness |
0.3~0.5mm |
| Power supply |
380V 50HZ 4KW |
Automatic Desiccant Filling Machine:GM-FZS
1.PLC control system, human-machine friendly interface, simple operation;
2.Filling under closed conditions solves the problem of dryer water absorber failure, improves efficiency and the life of insulating glass, and is an essential equipment in the production of bending insulating glass;
3.The core controls adopt imported brands;
4.Holes are punched in the middle of the back of the aluminum strip, filled and automatically sealed;
5.Can be filled with automatic bending and forming aluminum frames and ordinary straight-inserted aluminum frames;
6.The filling height can be adjusted according to the size of the aluminum frame;
7.Unique advanced feeding device can automatically replenish materials.
Parameter:
| Item |
Data |
| Maximum processing size |
2000mm x 2000mm |
| Minimum machining size |
350mm x 350mm |
| Molecular sieve diameter |
0.5-0.8mm |
| Aluminum bar width |
6-24m |
| Air pressure |
0.5-0.8Mpa |
| Power supply |
220V 50Hz |
Butyl coating machine:
GM-TBJA
1.The glue head is a floating soft connection with vertical movement and automatic guidance. The pressure around the glue tank and piston is even, which overcomes the shortcomings of easy wear at the bottom of the horizontal glue tank.
2.This machine is controlled by PLC and operated by human-machine interface. It can automatically and accurately complete the gluing action. It has multi-speed adjustment and high production efficiency.
3.Using a stainless steel work surface and equipped with a positioning device, this machine is suitable for square, rectangular, and round aluminum spacer frames of various specifications.
4.High temperature resistant sealing design solves the common problem of glue leakage in coating machines.
5.The machine is divided into hydraulic system and gas-liquid system for pressurization work.
6.The large hydraulic station structure adopts Japanese Yuken technology and components to provide stable pressure.
Parameters:
| Item |
Data |
| Physical dimension |
3100mm x 900mm x 1300mm |
| Processing speed |
4- 40m/min |
| Power supply |
6KW 380V/50HZ |
| Air pressure |
0.5-0.8Mpa |
| Control |
PLC |
| Hit the range |
6 ~ 20mm |
Vacuum Lifter for Insulating Glass Unloading and Loading:GM-bldb
1.This machine is an ideal professional equipment for handling glass.
2.It is suitable for handling insulating glass, tempered glass, glass curtain wall and other types of glass.
3.It is a DC rechargeable vacuum pump and is equipped with a battery. The maximum carrying capacity can reach 500kg.
4.The pneumatic components are from Taiwan Airtac, with stable quality and a pressure of 0.6-0.8Mpa;
5. It can be suitable for handling high-temperature glass below 300 degrees;
6.It can achieve 0-90°, 0-180° flipping and handling of glass, 0-360° Rotary handling.
Parameters:
| Item |
Datas |
| Track length |
3000mm x 4000mm |
| Column height |
3400mm x 3900mm |
| Air suplly pressure |
0.5-0.8Mpa |
| Left and right rotation angle |
90° |
| Vertical lift |
1000mm |
| Suction cup |
6PCS |
| Operation method |
Manual switch valve |
Sea worthy packing
Company Profile:
Founded in 2010, Foshan Star Glass Machinery Co., Ltd. is a high-tech enterprise specializing in the
production, research and development and sales of glass deep processing machinery. The company is
located in Foshan City, a major glass machinery center.
The company is committed to the production of glass radiant tempering furnace, convection tempering
furnace, flat bending dual-purpose tempering furnace, automotive glass bending furnace, nonautoclave
PVB laminating production line.
After years of hard work and exploration, the company has obtained a number of national patents, and
its technology is ahead of the domestic level. The products sell well all over China and are exported to
Australia, the United States, the Middle East, India, Vietnam, South America and other places.
Companies adhering to the principle of quality first, service-oriented, and constantly improve the
company's level and product quality, and strive to create a skilled, high-quality team. We will sincerely
cooperate with new and old customers at home and abroad with sincerity and jointly develop the
bright road of glass machinery manufacturing industry.
cooperation partner
After Sales Service
nExhibition
FAQ
1. who are we?
We are based in Guangdong, China, start from 2011,sell to South America(30.00%),Southeast Asia(20.00%),Mid East(15.00%),Eastern Europe(10.00%),Africa(10.00%),North America(10.00%),Western Europe(3.00%),Eastern Asia(2.00%). There are total about 11-50 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Glass Machine,Glass Furnace,Glass Bending Furnace,Glass Bending And Tempering Furnace,Glass Machines
4. why should you buy from us not from other suppliers?
Our company has a professional R & D team and a strict quality management system. 10 years of export experience. Mature after-sales installation team.
5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,DDP;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Arabic,French,Russian
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